CONSERVATION OF RESOURCES
At every stage of the manufacturing process, Sandler relies on sensible raw material usage in order to conserve natural resources. A major focus is thus placed on both preventing and reutilising production waste. Whenever the requirements of the production process will allow, accruing by-products are reprocessed by feeding into production as raw materials. If this internal utilisation is not possible, these surplus raw materials are recycled externally. In this way, both raw materials and nonwovens are part of a closed raw material cycle, conserving valuable resources.
Manufactured without any additives, our single-polymer nonwovens support this recycling philosophy. Sandler polyester nonwovens e.g. in construction applications or in the automotive industry can be recycled after use and reprocessed into new raw materials without having to employ elaborate separation processes. With product specification compliance, recycled polyester fibres are increasingly used—familiar to most every consumer from the recycling of PET bottles.
In selecting raw materials for wipes substrates sustainability is also of major importance. Rayon fibres of European origin derived from controlled forestry and certified according to PEFC™ oder FSC® standards are utilised. The product range also offers biodegradable product variants, made from 100 % rayon fibres.
An energy management system installed directly on our production lines optimises energy consumption and reduces CO2 emissions: energy monitors show the actual consumption during production. Our experienced staff can adjust the settings to minimise energy usage without influencing the properties of the finished product. Use of heat recovery systems further reduces energy consumption. For several years, an energy task force has been monitoring energy consumption throughout the company, identifying potential reductions and proposing measures for implementation.
In their respective applications nonwovens contribute to conserving valuable resources: Durable materials prolong replacement intervals of filters and other products, reducing raw material requirements for replacement products. In the automobile nonwovens also function as heat insulators in the engine compartment, preventing loss of temperature. Thereby, cold starts are reduced; fuel consumption and emissions are lowered and resources are conserved. For this market Sandler developed simulation software in cooperation with partners from the industry. It allows the required product properties to be computer-simulated, foregoing resource-intensive trial productions.